AVE Used filling line for 30000 BPH for spirits -

Used AVE monoblock 1-75-24 filling line 30000 BPH - Year 2002Technical Specifications & Performance DataThis used bottling line is designed for high-speed handling, filling, capping, inspection and secondary packaging of PET and glass bottles. The declared maximum line speed is 500 bpm, while individual equipment is rated up to 900 bpm in bottle handling sections and 800 bpm through the filling, capping and inspection stages.Declared maximum line speed: 500 bpmContainer handling: PET and glass bottlesFormats: Mignon 50ml Filling monoblock: AVE Monoblock 1/75/24 with 75 valves, rated at 800 bpmPrimary capping equipment includes Zalkin and Fowler cappersSecondary packaging includes shrink wrapping, bundle labeling, case forming, glue application, checkweighing and case turningMachine years represented in the line range from 1984 to 2020Advanced Automation & Control SystemsThe line combines dedicated bottle handling, cap handling, filling, closure inspection and reject systems to support controlled beverage production. Inspection equipment includes a Heuft Basic BA-R20 unit for bottle-cap and low/high fill-level inspection, followed by a Heuft pusher rejection unit.Available electrical data includes a Lanfranchi bottle unscrambler rated at 400 V, 60 Hz and 4 kW. The Tekkra shrink wrapper is rated at 480 V, 60 Hz, 102 A and 3-phase power. The Pearson case former is rated at 460 V, 60 Hz, 3-phase power, 3 KVA and 15 A. The Thermo Scientific Versa checkweigher operates on 120 VAC, 50/60 Hz, single-phase power.Production Line Integration CapabilitiesThe complete bottling line is arranged for bottle preparation, filling, capping, inspection and downstream industrial packaging. Bottle unscrambling, dumping and merging equipment supports PET and glass bottle flow, while cap elevators, cap conveyors and cap sorters provide closure handling upstream of the capping stations.Machine typeManufacturer / modelYearVarious EquipmentDumpers Unlimited Bottle Unloader2017Various EquipmentLanfranchi L4.SRM.24.58 Bottle Unscrambler2003Various EquipmentHartness Bottle Dumper2004Various EquipmentLanfranchi Merger2018Various EquipmentPerrier MFL. 60 / MFG 60 Cleaner1984Filling MonoblockAVE Monoblock 1/75/242002Capping MachineZalkin Type 81 TCF2001Capping MachineFowler CA-8 / 3602005InspectorHeuft Basic BA-R202002InspectorHeuft HBM110006 MN 1.122012Various EquipmentKeenline Mod 717 SS Accumulation Table2018Various EquipmentArrowhead Bottle Diverter2018Shrink WrapperTekkra T-5130-602017Labeling MachineVideojet VJ95502019Labeling MachineVideojet VJ95502020Case ErectorPearson T1205-021998Various EquipmentNordson PROBlue 10 Hot Melt Glue System2008InspectorThermo Ramsey Versa Checkweigher2016Various EquipmentArrowhead ARB Case Turner2018The line can support integrated bottle flow through filling, capping and inspection, then route finished bottles toward shrink wrapping and case-packing operations. The 1:2 bottle diverter is specified for full PET or glass bottles.Machine Condition & Maintenance HistoryThis second hand complete bottling line comprises equipment manufactured between 1984 and 2020. The documentation identifies the individual machines, their principal capacities and selected electrical nameplate details. The line should be assessed as an integrated system during installation planning, with particular attention to synchronization between the 500 bpm line target and the stated ratings of each individual station.Operational Performance & VersatilitySuitable for beverage production applications using PET and glass bottles, this used bottling line combines bottle handling equipment with a 75-valve filling monoblock, multiple capping machines, closure handling equipment and bottle inspection systems. The AVE filling monoblock is rated at 800 bpm, while the Heuft inspection and rejection equipment is also rated at 800 bpm.Downstream industrial packaging equipment includes a Tekkra shrink wrapper rated at 66 ppm, two Videojet bundle labeling units rated at 40 cpm each, a Pearson case former rated from 12.5 to 25 cpm, a Nordson hot melt glue system rated at 40 cpm, a Thermo Ramsey Versa checkweigher rated at 40 cpm and an Arrowhead case turner rated at 25 cpm.Installation Requirements & Site PreparationInstallation requires coordinated electrical services matching the individual machine ratings, including 400 V, 460 V and 480 V three-phase supplies for identified equipment, as well as 120 VAC single-phase supply for the checkweigher. The checkweigher nameplate also specifies compressed air up to 120 PSI.Site preparation should allow for bottle infeed, cap feeding, filling and capping, bottle inspection, accumulation, product diversion and secondary packaging conveyors. Mechanical alignment, electrical integration and throughput balancing are important for reliable operation of a complete bottling and industrial packaging line.Safety Standards & Compliance CertificationThe line includes automated bottle inspection and reject functions