Technical Specifications & Performance Data The Used filling machine
TETRA PAK A3 Flex 7500 bph is a 2016 aseptic formâfillâseal
system designed for high-efficiency beverage production in cartons.
Built by Tetra Pak®, it delivers precise, reliable filling for
dairy and juice in Tetra Brik formats, making it a strong fit for
industrial packaging operations seeking predictable uptime and
hygienic performance. Manufacturer: Tetra Pak® Model: A3 Flex (Year
2016) Category: Filling Machine â aseptic carton FFS Nominal
speed: up to 7,500 packs/hour Container type: Brik (aseptic carton);
format range subject to installed tooling Product compatibility: Dairy
(e.g., UHT milk), Juice (with/without pulp, low to medium viscosity)
Filling principle: Aseptic, volumetric dosing No. of valves / heads: 1
Machine configuration: Linear (rotation: 0) Changeover: Recipe-based
format adjustments to minimize downtime Safety features: Integrated
guarding and interlocks Documentation: Operator and technical manuals
available Advanced Automation & Control Systems Fully PLC-controlled
with an HMI interface, the A3 Flex provides recipe management, alarm
diagnostics, and batch logging for robust traceability. The control
platform supports connectivity with plant SCADA/MES for data
acquisition and performance monitoring. Standardized I/O facilitates
integration with upstream UHT/sterilization and downstream end-of-line
equipment. Built-in safety circuits, interlocked doors, and emergency
stops help protect operators during rinsing, filling, and downstream
handling processes. Electrical and pneumatic interfaces are designed
for common EU industrial standards. Production Line Integration
Capabilities This machine integrates seamlessly within a used bottling
line or mixed packaging environment. It interfaces with upstream
product treatment (UHT, homogenization, CIP/SIP) and downstream carton
conveyors, checkweighers, inkjet date coders, case packers, and
palletizers. While dedicated to cartons, it can share utilities,
controls, and data infrastructure alongside parallel PET, glass, or
aluminum can lines that include rinsing, filling, capping, and
labeling machines. Format changes within the Brik family are completed
via guided procedures and recipes to reduce changeover time and waste.
Machine Condition & Maintenance History Current status: UNDER
MAINTENANCE. This second hand Tetra Pak A3 Flex is undergoing
scheduled servicing to verify aseptic integrity, dosing accuracy, and
sealing performance. Key wear parts are inspected and replaced as
required. Maintenance logs, test reports, and commissioning checklists
can be provided. Manuals are included to support rapid start-up and
operator training. Operational Performance & Versatility Engineered
for aseptic beverage production, the A3 Flex delivers stable operation
on still liquids such as UHT milk, cream mixes, and fruit juices
(including light pulp). Its hygienic design, closed dosing, and
controlled forming/sealing cycle protect product quality and shelf
life. While the filler is optimized for carton containers, it coexists
efficiently in facilities that also process water, beer, or wine in
PET, glass, or aluminum on separate lines, leveraging common utilities
and centralized quality control. The result is a versatile industrial
packaging platform that supports multi-SKU plants with demanding OEE
targets. Installation Requirements & Site Preparation For optimal
U6354234 performance, the machine should be installed in a clean,
climate-controlled production area with aseptic zoning. A level floor,
adequate service access, and proper carton blank and cap material
logistics are recommended. Utility connections typically include:
Electrical supply compatible with EU industrial standards Compressed
air with adequate flow and filtration CIP/SIP connections for product
and circuit sanitation Sterile air for aseptic environments as
specified by the process design Cooling water or glycol (if required
by auxiliary units) Process product inlets and hygienic drains Network
connectivity for SCADA/MES and remote diagnostics Safety Standards &
Compliance Certification The A3 Flex is built to meet EU machinery and
food safety requirements and is compatible with HACCP, IFS, and BRC
quality systems. The machine includes interlocked guards, safety-rated
controls, lockout/tagout points, and emergency stops positioned for
quick access. Hygienic design principlesâcleanable product paths,
controlled sterile zones, and validated sealingâhelp ensure
compliance in regulated environments. Manuals and risk assessments
support operator training and audit readiness. In summary, the Used
filling machine TETRA PAK A3 Flex 7500 bph offers a reliable aseptic
carton solution for second hand industrial packaging projects,
integrating smoothly with broader used bottling line infrastructures
and supporting sustained productivity in modern beverage production.