Used Rotary FillerâCapper Monoblock 24/8 for PET and HDPE Bottles
– Overview This second-hand rotary monoblock combines a 24-head
volumetric piston filler with an 8-head pick-and-place spindle capper,
engineered for PET and HDPE bottles up to 1 L. Designed for industrial
packaging environments, it is a robust component for a used bottling
line handling non-pressurized products such as detergents and liquid
soap. The machine features a painted iron frame, stainless steel
panels, and a fully enclosed protective hood with safety devices,
offering reliable performance in high-throughput operations. CE
marking and complete documentation support integration within beverage
production and home & personal care lines where non-isobaric,
non-aseptic filling is required. Technical Specifications &
Performance Data Configuration: Rotary fillerâcapper monoblock
(24/8) Container materials: PET, HDPE Product types: Liquid
detergents, liquid soap (suitable for non-carbonated, non-aseptic
applications) Filling technology: Volumetric piston filling No. of
filling valves: 24 Nozzle type: Mobile nozzles Max fill volume: up to
1 L Capper: 8-head pick-and-place pneumatic spindle capper Cap type:
Plastic screw caps (one cap size currently tooled) Machine rotation:
Clockwise Nominal speed: up to 5,000 bottles/hour (depending on
product, bottle, and closure) Isobaric: No (non-pressurized filling)
Aseptic: No Integrated rinser: Not included Filling Section Bottle
infeed screw Central product tank with magnetic float switches 24
pneumatic cylinders, upper plates, lower plates Internal plates with
stainless-steel/Viton sealing Opening/closing valves per station
Capping Section 8 pneumatic capping heads with spindle screwing system
Pick-and-place cap transfer Vibratory cap bowl (one cap size) Cap cup
and cap chute (one cap size) Automatic cap elevator Mechanical &
Structural Frame: Painted iron External panels: Stainless steel
Protective hood: Enclosed with doors and safety devices Advanced
Automation & Control Systems Pneumatic control panel for filler and
capper actuation Electrical panel with CE-compliant components Wiring
diagram included for streamlined commissioning Magnetic level control
in product tank for stable filling Production Line Integration
Capabilities This monoblock integrates seamlessly into second-hand
used bottling line configurations for industrial packaging and
beverage production of still, non-pressurized liquids. Its clockwise
carousel rotation, bottle infeed screw, and cap-handling system allow
straightforward connection with upstream conveyors, depalletizers,
blow molding machines, and downstream labellers, inspection systems,
and secondary packaging. Upstream compatibility: Blow molding machine,
bottle unscrambler/depalletizer, conveyors Downstream compatibility:
Labeller, inspection/quality control, packer/shrink-wrapper,
palletizer Changeover scope: Supplied with 1 bottle format and 1 cap
format; additional formats can be engineered on request Machine
Condition & U6354234 Maintenance History Condition: In storage
Documentation: Use and maintenance manual (Italian) and wiring diagram
Safety features present; CE marking Recommended: Technical inspection
and format validation with customer bottles/caps before commissioning
Operational Performance & Versatility High repeatability through
volumetric piston dosing for viscous and semi-viscous products Mobile
nozzles support controlled filling and clean operation Pneumatic
spindle capping ensures consistent torque for plastic screw caps
Suitable for various bottle geometries in PET/HDPE within the 1 L
range Optimized for non-isobaric, non-aseptic operations Installation
Requirements & Site Preparation Utilities: Electrical power per CE
electrical panel specifications; compressed air for pneumatic systems
Facility: Level flooring, sufficient access for handling and enclosure
opening Validation: Provide representative bottles, caps, and product
for setup and format verification Integration: Interface to existing
conveyors and line control to be aligned during installation Safety
Standards & Compliance Certification CE marking and CE-compliant
electrical panel Protective hood with doors and safety devices Machine
designed for safe industrial operation within applicable EU Machinery,
Low Voltage, and EMC requirements